Est. 2024
Food Manufacturing & Production

AI-Powered Operations for Food Manufacturing & Production

Vraqelthion AI is an enterprise SaaS platform for food manufacturers. It links ingredient traceability, batch production, quality control, and shipment readiness in one record, so your team can see what is approved, what is on hold, and what is ready to ship.

Food production staff in hygiene gear working at a packaged-food manufacturing line
Ingredient-to-Shipment Traceability
Vraqelthion AI Operations Layer

“Every ingredient lot traced. Every batch released on evidence.”

17° 28' 22" N, 78° 32' 40" EOrder → Batch → Lot → Shipment
Food Manufacturing Operations Console

Your entire plant at a single glance

The Vraqelthion AI dashboard is the central view of your food manufacturing operations. It brings together yield, quality status, production readiness, and dispatch into one clear, easy-to-read screen.

Vraqelthion AI dashboard — mass yield, equipment utilization, first-pass yield, on-time-in-full delivery, quality status, production readiness, and dispatch status
Operational Impact & ROI

What connected records can change

Illustrative Performance
52%Traceability

Faster Lot Trace-Back

Time to trace a finished lot back to its ingredient lots reduced from 6.5 hours to 3.1 hours, illustrating how linked receiving, batch, and shipment records can reduce manual searching during an investigation.

+2 ptsDelivery

On-Time-In-Full Delivery

On-time-in-full shipments increased from 90% to 92%, showing how released-lot allocation and shipment reconciliation can reduce short or held-lot shipments.

38%Reconciliation

Less Manual Reconciliation

Weekly effort matching purchase orders, COAs, batch records, and shipping papers reduced from 14.0 hours to 8.7 hours per plant, as each team works from one evidence-linked record.

Note: Illustrative figures for a food manufacturing workspace, not measured customer results. Actual results depend on your processes, adoption, and integrations.

Mission-Critical Intelligence

Understand exactly what is happening on your plant floor

The dashboard gives you a clear, immediate view of output, quality, and shipment readiness. Stop switching between spreadsheets and paper forms to find out where a batch stands.

Complete Overview

Monitor mass yield, equipment utilization, first-pass yield, and on-time-in-full delivery, plus production readiness and dispatch status, all in one view.

Operational View, Not an Approval Gate

The dashboard shows what the other nine modules record. Approvals and releases stay with the authorized people in each module.

Walk the console
with our team
Nestack Food Manufacturing Suite

One traceable record. From order to shipment.

Deploy Vraqelthion AI to connect ten manufacturing modules, from customer orders and ingredient receiving to quality release and shipping.

See Vraqelthion AI against your own plant operations

Pick a time, select the modules you want demonstrated live, and evaluate Vraqelthion AI against your own workflow.

Book a live demo
Food Manufacturing Modules

Explore the core modules of Vraqelthion AI

Vraqelthion AI is built around ten connected modules that follow food production from customer order to shipment. See what each module takes in, what your team does in it, and what it hands to the next step.

Orders01

Verify Every Customer Order

Customer Orders takes in the customer purchase order (PDF or EDI 850) and checks it line by line. Staff confirm SKU, quantity, unit, packaging, price, requested delivery, and shelf-life terms. The result is a verified customer demand record that purchasing and planning can rely on.

Verify Every Customer Order — Vraqelthion AI console
Procurement02

Buy Only What You Are Short

Procurement compares the approved formula and bill of materials with usable stock. It calculates the shortage (required minus approved usable, never below zero), shows qualified suppliers, and drafts the purchase request. Material on QA hold is not counted as available stock.

Buy Only What You Are Short — Vraqelthion AI console
Receiving03

Inspect and Hold Before You Use

Receiving checks each delivery against the supplier purchase order. Staff record the supplier lot, quantity, packaging condition, temperature, and COA. Each lot is accepted or placed on hold, and a missing COA means quality hold, not approved stock.

Inspect and Hold Before You Use — Vraqelthion AI console
Planning04

Schedule Only What Is Ready

Planning builds the batch schedule from verified demand, the master formula, line capacity, sanitation status, and approved stock. Only approved material is staged. The output is a batch schedule and a material pick list for production.

Schedule Only What Is Ready — Vraqelthion AI console
Production05

Record the Batch as It Is Made

Production runs each batch from its Batch Manufacturing Record. Operators record dispensed ingredient weights, supplier lots, process measurements, equipment used, and any deviations. The completed record goes to Quality for review; completion alone does not release the lot.

Record the Batch as It Is Made — Vraqelthion AI console
Quality06

Release or Hold with Evidence

Quality brings together the batch record, lab results, monitoring logs, packaging evidence, and any NCR or CAPA items. Authorized reviewers investigate deviations and record a documented release or hold. AI suggestions are only context; the decision stays with authorized personnel.

Release or Hold with Evidence — Vraqelthion AI console
Packaging07

Verify the Pack Before It Leaves the Line

Packaging checks the approved artwork and label revision, allergen declaration where applicable, lot and date code, closure, and net weight from the checkweigher. Results are saved as a packaging verification record for Quality and Inventory.

Verify the Pack Before It Leaves the Line — Vraqelthion AI console
Inventory08

Allocate Only Released Lots

Inventory tracks finished lots by genealogy, warehouse location, and QA status. Allocation uses only released, shelf-life-eligible lots, selected first-expired-first-out (FEFO). Lots on hold cannot be allocated, and the output is a lot allocation and pick list.

Allocate Only Released Lots — Vraqelthion AI console
Shipping09

Reconcile Before You Dispatch

Shipping verifies picked and loaded lots against the order, QA release, and temperature and vehicle requirements. It prepares the BOL, ASN, and proof-of-delivery records. Order, picked, and shipped quantities must reconcile before the handoff to finance.

Reconcile Before You Dispatch — Vraqelthion AI console
Operating Workflow

Manufacturing evidencekept in one recordfrom order to shipment

The Vraqelthion AI operations dashboard across the manufacturing workflow
Customer order verification in Vraqelthion AI

Verify Orders & Source Ingredients

01

Orders confirms SKU, quantity, packaging, price, delivery, and shelf-life terms from the customer purchase order. Procurement then compares the approved formula with usable stock and drafts a purchase request for any shortage.

Batch planning with approved material in Vraqelthion AI

Receive, Inspect & Plan

02

Receiving records each supplier lot against its purchase order and COA, and holds anything unapproved. Planning schedules the batch and stages only approved material, so held ingredients are never counted as available.

Batch manufacturing record in Vraqelthion AI

Produce & Review the Batch

03

Production records actual ingredient weights, supplier lots, process measurements, and deviations in the batch manufacturing record. Quality reviews that evidence and records an authorized release or hold for the finished lot.

Shipment verification in Vraqelthion AI

Pack, Allocate & Ship

04

Packaging verifies label revision, lot coding, and net weight. Inventory allocates only released lots, and Shipping reconciles ordered, picked, loaded, and shipped quantities before the handoff to finance.

A continuous flow from order to shipment

An operational workflow built for clarity

Vraqelthion AI reduces manual reconciliation between purchase orders, formulas, receiving, batch records, and dispatch. Each team works in its own module, and authorized people keep every acceptance and release decision.

Walk the workflow
with our team
Paper & Spreadsheets vs. Vraqelthion AI

Replace disconnected records with one traceable flow.

Food manufacturing often runs on paper forms, spreadsheets, and disconnected records. Vraqelthion AI reconciles the real documents at each step, from customer PO and COA to batch record and BOL, and shows the evidence behind every difference it flags.

Paper & Spreadsheets
Disconnected
Records

A lot received without a COA, a planner counting held ingredients, process readings copied by hand, or a finished lot loaded before quality release. Label revisions, lot genealogy, and invoice quantities drift apart.

Every step leaves a gap.

Vraqelthion AI · CONNECTED WORKFLOW
  • 01

    Verify the customer purchase order

    Confirms SKU, units, packaging, price, requested delivery, and shelf-life terms against the customer PO so demand is verified before purchasing or planning.

    OOrders
    Customer PO · PDF / EDI 850
  • 02

    Calculate shortage against approved stock

    Compares the approved formula and BOM with usable stock and qualified suppliers. Shortage is required minus approved usable, never below zero.

    PProcurement
    BOM · Usable Stock · ASL
  • 03

    Inspect deliveries and hold unapproved lots

    Checks delivered quantity, supplier lot, packaging condition, and COA against the supplier PO. A missing COA means quality hold, not approved stock.

    RReceiving
    Supplier PO · COA
  • 04

    Schedule batches with approved material only

    Builds the batch schedule from the master formula, line capacity, sanitation status, and approved stock, then stages the material pick list.

    PlPlanning
    Master Formula · Line Capacity · SSOP
  • 05

    Record the batch as it is made

    Captures actual ingredient weights, supplier lots, process measurements, equipment, and deviations in the batch manufacturing record.

    PrProduction
    Batch Manufacturing Record
  • 06

    Review evidence and record release or hold

    Brings together lab results, monitoring logs, and NCR/CAPA items for an authorized reviewer. Completion of a batch does not clear it for shipment.

    QQuality
    Lab COA · NCR / CAPA
  • 07

    Verify label, lot code, and net weight

    Checks the approved artwork and label revision, lot and date code, closure, and net-content evidence from the checkweigher.

    PkPackaging
    Artwork · Checkweigher
  • 08

    Allocate only released lots by FEFO

    Locates finished lots by warehouse location and QA status and allocates released, shelf-life-eligible lots first-expired-first-out.

    IInventory
    Warehouse Ledger · Pick List
  • 09

    Reconcile picked, loaded, and shipped quantities

    Verifies lots, loaded quantities, and temperature requirements, then prepares BOL, ASN, and proof-of-delivery records for finance reconciliation.

    SShipping
    BOL · ASN · POD
One traceable operational recordORDER → BATCH → LOT → SHIPMENT

Note: Identifiers and values shown are illustrative demonstration records, not actual plant records. AI suggestions are contextual only; authorized personnel keep every acceptance and release decision.

Food Safety Regulatory Context

The rulebook your plants already operate against

Vraqelthion AI keeps the records these rules rely on in one place: batch records, supplier documents, label checks, lot genealogy, and documented release decisions.

  • 21 CFR PART 117

    CGMP & Preventive Controls

    Helps keep the records that current good manufacturing practice and preventive-control activities rely on, such as batch records, supplier documents, and deviations.

  • 21 CFR PART 101

    Food Labeling

    Supports label revision comparison and lot and date-code checks in packaging verification, so the pack matches the approved artwork.

  • FD&C ACT 403(W)

    Allergen Labeling

    Keeps the declared allergens in each approved formula next to the label revision, so a mismatch is flagged before packaging release.

  • 21 CFR PART 1 SUBPART S

    Food Traceability

    Links received ingredient lots to batches, finished lots, and shipments, so the traceability records the FSMA 204 rule expects for listed foods are kept in one place.

  • 21 CFR PART 1 SUBPART L

    Supplier Verification

    Keeps supplier approvals, COAs, and receiving inspections with each lot, supporting the supplier verification records that apply to imported ingredients.

  • 21 CFR PART 11

    Electronic Records & Signatures

    Supports attributable, time-stamped batch records and release decisions, where your site keeps required records electronically.

Note: The research baseline is a representative U.S. FDA-regulated packaged-food manufacturer. State and local rules, HACCP, acidified-food, seafood, juice, dairy, and USDA-FSIS obligations depend on your product and facility, and private schemes such as SQF or BRCGS are not automatically statutory. These are obligations that fall on you. The platform does not promise automated regulatory compliance or replace your own counsel or food safety team, and quality release remains a documented decision by authorized personnel.

Hardware & IoT Add-Ons

Add the hardware your workflow needs.

Vraqelthion AI can capture readings from the receiving dock, process line, packing line, and warehouse. Each peripheral is tied to a specific module, so measurements land in the record they belong to.

Inbound ControlModule · Receiving
Receiving Dock Temperature & Condition Sensor

Receiving Dock Temperature & Condition Sensor

Records delivery temperature and condition readings so inspection evidence sits beside the supplier lot and COA.

Third-Party HardwareScoped Per Site
Pack VerificationModule · Packaging
Checkweigher & Label Verification Station

Checkweigher & Label Verification Station

Captures package net weight and lot and date-code checks against the approved label revision for the packaging record.

Third-Party HardwareScoped Per Site
Process MonitoringModule · Production
Process Measurement Sensor

Process Measurement Sensor

Captures process readings during a batch so operators are not re-keying them into the batch record.

Third-Party HardwareScoped Per Site
Lot ControlModules · Inventory, Shipping
Handheld Lot Scanner

Handheld Lot Scanner

Scans finished lots at pick and load so quantities can be reconciled to the order and pick list.

Third-Party HardwareScoped Per Site

Note: Hardware, installation, and integration are not included in the standard subscription. Additional charges apply based on the hardware selected, integration modules required, and implementation scope.

Source Documents & Records

Your plant records, connected.

Connect purchase orders, supplier certificates, manufacturing records, quality reports, and shipment documents in one place. Keep every ingredient lot, production batch, and finished shipment linked to its supporting records.

Customer Purchase Order
EDI 850 Purchase Order
Supplier Purchase Order
Approved Supplier List
Supplier COA
Raw Material Specification
Receiving Inspection Report
Master Manufacturing Formula
Bill of Materials (BOM)
Production Schedule
Material Pick List
Pre-Operational Inspection
Customer Purchase Order
EDI 850 Purchase Order
Supplier Purchase Order
Approved Supplier List
Supplier COA
Raw Material Specification
Receiving Inspection Report
Master Manufacturing Formula
Bill of Materials (BOM)
Production Schedule
Material Pick List
Pre-Operational Inspection
Batch Manufacturing Record
Process Monitoring Log
Sanitation Record (SSOP)
Laboratory Test Report
NCR / CAPA Record
Finished Product Release
Label Approval Record
Checkweigher Record
Packaging Line Clearance
Finished Goods Inventory
Bill of Lading (BOL)
Advanced Shipping Notice (ASN)
Batch Manufacturing Record
Process Monitoring Log
Sanitation Record (SSOP)
Laboratory Test Report
NCR / CAPA Record
Finished Product Release
Label Approval Record
Checkweigher Record
Packaging Line Clearance
Finished Goods Inventory
Bill of Lading (BOL)
Advanced Shipping Notice (ASN)

Note: The documents shown are examples of common plant records, not a confirmed list of supported formats or integrations. Document and system availability depends on your existing systems, file formats, access permissions, security configuration and implementation scope.

Transparent Pricing

One subscription for the whole manufacturing platform

No per-module fees and no per-seat limits. All ten modules are included out of the box.

All-Inclusive Platform TierFull Plant Access
$200/ month

Billed annually or quarterly • 30-day risk-free pilot deployment

10modules
∞staff seats
Allplants
Included Modules
Dashboard
Orders
Procurement
Receiving
Planning
Production
Quality
Packaging
Inventory
Shipping
Guaranteed Implementation

Live on your plants within 7 days

Our implementation team loads your products, formulas, suppliers, and customers, and walks each department through its module before full staff rollout.

Note:AI API usage is charged separately. Clients must recharge their AI credit balance based on their usage.

Implementation & Onboarding

What your one-time onboarding fee covers

A one-time setup that stands your Vraqelthion AI workspace up before the first recurring cycle — we load your plants, products, formulas, suppliers, and customers, and configure all ten modules to how your purchasing, receiving, production, quality, and shipping teams actually work. Each fee below is a starting point, scoped once we understand your plant count, product range, and document ecosystem.

Essential
$1,000+one-time starting fee
  • Kickoff call and rollout plan scoped across orders, purchasing, production, and quality teams
  • Workspace provisioned with your plant, production line, and warehouse location register
  • Import of products, master formulas, bills of materials, and approved supplier lists
  • All ten modules configured to your manufacturing workflow
  • Customer PO, supplier PO, and COA intake set up in your existing document formats
  • Roles and permissions set for purchasing, receiving, planning, QA, and shipping staff
  • Batch record, packaging verification, and shipment templates aligned to your procedures
  • Go-live readiness verification before your first production batch
Live on your plants in 7 to 14 days
PlusRecommended
$2,500+one-time starting fee

Everything in Essential, plus:

  • Hold and release rules configured for ingredient lots and finished lots
  • Label revision and lot and date-code checks set up for packaging verification
  • FEFO allocation and shipment reconciliation rules tuned to your warehouse
  • Multi-plant configuration with plant-level roles
  • 30-day parallel run beside your existing paper and spreadsheet records
  • Hands-on staff training workshops for receiving, production, QA, and shipping teams
Live on your plants in 7 to 14 days
Enterprise
$5,000+one-time starting fee

Everything in Plus, plus:

  • Dedicated solutions architect and priority support during your rollout
  • Custom integration scoping for your existing ERP, laboratory, and warehouse systems
  • Enterprise multi-plant governance with plant-level approval controls
  • Private tenant VPC or on-premise deployment scoped to your infrastructure
  • Security documentation package for your vendor review
  • Executive quarterly business review of rollout and adoption
Live on your plants in 7 to 14 days
Deployment

Two ways to run the platform

Same Vraqelthion AI, same subscription — choose where it lives. The only thing that changes is onboarding, scoped to your deployment.

Cloud (SaaS)

Fastest to live

Runs in Vraqelthion's managed cloud — provisioned, upgraded and backed up for you, so your plants can be live in days with nothing to host.

Private / self-hosted

Your infrastructure

The same Vraqelthion AI platform deployed inside your own infrastructure — your cloud, VPC or on-prem — so formulas, supplier records, batch records, and quality data never leave your environment. The recurring subscription stays the same; only the onboarding is scoped to your deployment.

Note: The subscription is the same on either model; only the onboarding scope differs by your security and deployment requirements.

Dedicated Food & Beverage Agent Fleet

Your Food Manufacturing AI agents, run like production systems.

Telemetry, evaluations, guardrails, human-in-the-loop escalation, and on-call monitoring when a labeling, allergen, or lot-release edge case occurs at 3am.

193failure modes
74SEV-1 failure modes
980+baseline eval cases
24/7agent monitoring
Frequently Asked Questions

Helpful Details For Your Operations

Everything you need to know about deploying Vraqelthion AI across your plants. For custom architecture inquiries, our solutions team is available for a live walk-through.

Have specific workflow questions?

Our solutions team can walk through your exact order, receiving, batch record, and shipping process.

Schedule Technical Review
Vraqelthion AI is designed around food-manufacturing workflows across production lines and facilities. Plant-specific configuration, module requirements, and pricing can be discussed during a technical review.