Manufacturing AI agent · CBAM data

CBAM & Value-Chain Emissions-Data AI Agent

Collect the installation and embedded-emissions data your EU importer's declaration rests on, chase the returns, check each method against the last cycle, and hold the pack for your sustainability lead.

Typical delivery
4–6 weeks
Deployment
Your stack
Lead approval
Pre-declaration
After launch
Agent Care

What this agent does

Assembles the pack, not the declaration

In

  1. 01

    A supplier is asked for installation-level data on the template set by Implementing Regulation (EU) 2025/2547.

  2. 02

    A boundary is set against the monitoring plan that regulation requires, and carried into the next cycle.

Reason

  1. 03

    A return arrives, and the method, the vintage and the verification status are recorded beside the figure.

  2. 04

    A plant-wide average comes back, and it is held as unusable for actual values rather than passed on.

  3. 05

    A small supplier declines, and the chase stops: Directive (EU) 2026/470 gives it that right.

Decide

  1. 06

    A reporting year opens, and the 30 September 2027 declaration covering calendar year 2026 is worked back.

  2. 07

    A tonne ships, and the importer's cumulative net mass across all CN codes is tracked, not the shipment.

Out

  1. 08

    A pack is assembled, and the returns, the gaps and the method notes are held for the sustainability lead.

  2. 09

    Execute write actions only inside the approval boundaries agreed during implementation.

Product statement

The agent assembles the pack; your importer's authorised CBAM declarant files it, and an accredited verifier verifies actual emissions.

Example workflow

One reporting year, return to pack

  1. 1Installation record receivedMonitoring plan, metered energy data, process records or a supplier return
  2. 2Returns assembledActivity data, precursor quantities, factors and method notes, each with its named source
  3. 3Figures compiledEmbedded emissions per good, the boundary, the method and confidence
  4. 4Controls appliedBoundary checks, method-consistency checks, vintage and verification status and confidence threshold

No human action required

Stages 1 to 4 run unaided, and nothing is declared at any of them — the agent is assembling, and the lead's lane opens at the confidence gate.

5DecisionBranches at the confidence threshold
High confidence

Goes to the sustainability lead.

Low confidence

Adds a carbon-accounting read first.

Lead approval

The pack is held with its returns, its open gaps and the confidence.

Approve · Amend · Send to technical review

Approved — released to the declarant

  1. 6Reporting systems updatedOnly where write access and approval policy allow it
  2. 7Outcome evaluatedAmendment rate, verifier findings, return completeness and corrections after the pack has gone

Amendments

Amendments made after the pack went out are counted too.

What should not run autonomously

Human approval stays in control

Outside the boundary — human approval required

8 items

  • Submitting the CBAM declaration or surrendering certificates.
    • Verifying embedded emissions as an accredited verifier.
    • Signing a climate disclosure for the reporting entity.
    • Deciding the monitoring method the installation will run.
  • Automation boundary

    Agent acts unaided

    • ✓Collect installation and embedded-emissions returns.
    • ✓Carry each figure with its method, vintage.
    • ✓Check boundaries and methods against the monitoring plan on file.
    • ✓Flag the gaps the lead should weigh, and hold the pack for them.

    Any write happens inside the boundaries agreed at implementation, never ahead of the declarant.

    • Certifying a carbon price paid in a third country.
    • Agreeing what a supply contract obliges a supplier to send.
    • Registering an installation in the CBAM registry.
  • Changes to boundary, method or approval rules.

Example output

One supplier return, annotated

Everything the agent assembles stays attached to the return it came from, correction or not.

Emissions-data output · single good

Illustrative example
Installation
Hot-rolled coil mill
Good returned
Hot-rolled coil, one production route, one reporting year
Embedded emissions
1.83 tCO2e/t
Basis of figure
Installation-specific
Confidence
89%
Verification status
Unverified — awaits a verifier

As received

Taken from the supplier's return and the monitoring plan — nothing on this side is inferred.

Returns used

  • Monitoring plan on file
  • Metered energy data
  • Precursor declaration

Why this status

It is installation-specific but not yet verified — the line the lead weighs.

What the score decides

Below the configured threshold the pack picks up a technical read before it reaches the lead.

Action

ApproveAmendSend to technical review

Value

Where AI adds value

The same four claims, placed at the point in the workflow where each one applies.

Where the value lands

Value 01 – 04

Every supplier

From the monitoring plan

03Collection

Ask against your boundary

Draw on the returns on file and the method the monitoring plan fixes.

01Approved path

Your importer files, not you

Routine returns arrive matched to an installation, a good and the importer that will declare it.

02Human review

Send review to the doubtful figures

Boundary mismatches and low-confidence returns are marked, so the lead's read starts where risk concentrates.

04

Build an evidence trail

The figure, the boundary it was drawn on and the supplier who returned it stay on the pack.

Integrations

Typical integrations

Five system groups connect to the same agent. Which of them are in scope is decided in discovery.

  • ERP and production data

    • SAP
    • Oracle
    • Dynamics
    • Infor
    • QAD
  • Energy and metering

    • Utility bills
    • submeters
    • Historian
    • SCADA exports
  • Carbon accounting

    • Sphera
    • Watershed
    • Persefoni
    • SAP SCT

Agent

CBAM and value-chain data

  • Reads the returns
  • Checks the boundary
  • Holds for approval
  • Supplier documents

    • Emissions returns
    • templates
    • Precursor declarations
  • Observability & evaluation

    • OpenTelemetry
    • Langfuse
    • Supported monitoring/evaluation sources

Integration availability depends on the client's existing systems and API access.

Agent controls

Six layers between the model and the return

Six wraps between the model and the pack. What none of them catches is named in the map below.

L6 · Outermost — last line of defence

Inward → L1 · closest to the model

L6Rollback / safe modeHold the pack at incomplete when evaluation or production signals degrade.Roll back
L5Version monitoringTrack model, prompt, boundary-rule and method-configuration changes.Track
L4TraceabilityRecord the return, the method, the gaps, the amendments and the approval.Record
L3Lead approvalHold packs for the named sustainability lead; it governs release, not whether a figure is right.Gate
L2Policy guardrailsTest returns against the monitoring plan and the template fields; a mismatch returns the pack.Restrict
L1Confidence thresholdsRoute low-confidence returns to a technical read before the lead sees them.Require review
Model corePack assembled — embedded emissions, boundary, method and confidence
L1 – L2
Test whether a figure may stand
L3
Puts the release in the lead's hands
L4 – L5
Keep the figure and the boundary behind it
L6
Holds the pack at incomplete when signals degrade

How Nestack evaluates it

Evaluate the collection workflow — not only the figure at the end.

Coverage runs the whole depth of the workflow, and every layer is cut by slice.

Surface — the figure the importer declares

  1. E1Final-output evaluationDid the figure match the installation and the good it was returned for?
  2. E2Step-level evaluationDid the agent use the right monitoring plan, template and method?
  3. E3Tool evaluationDid it read and write the correct installation and the correct field?
  4. E4Confidence calibrationDo low-confidence returns actually attract more amendments?
  5. E5Slice evaluationHow does performance change across specific supplier groups?
  6. E6Business outcomeHow many packs were short of a return at the 10 November 2026 CARB deadline?

Floor — the exposure the importer answers for

Failure modes

Where each failure originates in the agent

Seven failure modes, placed at the stage each one originates.

Agent lifecycle

Direction of processing →

  1. 01 · Retrieval

    1 mode

    • XB-03

      Corporate average returned

      A plant-wide intensity read as an installation figure.

    Stage gathers

    Monitoring plan, energy data, returns and templates

  2. 02 · Reasoning

    2 modes

    • XB-04

      Boundary mismatch

      A return is matched to a good defined at another CN code.

    • XB-06

      Method drift unread

      A changed factor source reads as a reduction.

    Stage proposes

    Figure, boundary, method, vintage and confidence

  3. 03 · Tool / write

    2 modes

    • XB-02

      Unverified used as actual

      Pack released while the figure is unverified.

    • XB-05

      Threshold read per shipment

      De minimis tracked per consignment, not per year.

    Stage writes

    Only where write access and approval policy allow it

  4. 04 · Output

    1 mode

    • XB-01

      Vintage and status missing

      A figure carries no method, vintage or verification status.

    Stage returns

    The pack the lead approves and the importer declares

  5. 05 · Change / Version

    1 mode

    • XB-07

      Silent method regression

      A rule change widens what the agent will accept.

    Stage tracks

    Model, prompt, boundary rules and method config

  • Sev-1 · acts outside the reporting boundary
  • Sev-2 · a wrong figure reaches the pack
  • Sev-3 · return degrades, pack routes to review
See the complete Manufacturing failure-mode catalogue

Affected slices

One installation can carry most of the gap

A group-level return rate can look complete while a few installations account for most of the amendments. Nestack reports the amendment rate by slice, not only in total.

Slice performance — reported separately, not only in aggregate

Illustrative example
SliceFailure rateLiftLift vs. thresholdStatus
First-cycle steel suppliers9.1%3.7×Review
Scrap-bearing aluminium routes7.3%3.0×Review
Tier 2 below the value-chain cap4.1%1.7×Watch
Established installations2.2%0.9×Normal

Bar: amendment-rate lift vs. established-installation baseline · scale 0–4.0× · tick marks the 2.0× review threshold

2 of 4 slices over threshold

Evidence-linked improvement

The loop closes on the boundary case

A cycle closes when the inconsistent boundary is a case the next release has to catch. That suite is what the next pack returned is measured against.

Improvement cycle · five stages

Switchback — the path turns at Improve and returns at Learn

  1. 01

    Detect

    Amendment rate rises in a supplier slice.

  2. 02

    Diagnose

    The mill that sent a number with no boundary attached is read back until one cause remains.

  3. 03

    Improve

    The correction ships numbered, with the supplier returns that prompted it attached.

  4. 04

    Verify

    Nothing ships while a touched boundary case is failing; it runs until it clears.

  5. 05

    Learn

    It is kept as a standing case, and the method rules are revised alongside.

  6. Learn → Detect

    The return edge. The next pack is assembled against a suite one case longer.

Typical build scope

Twelve workstreams across six weeks

The build scope read against the delivery timeline. Week structure follows the six-week plan — discovery, sources, collection workflow, evaluation, integration, then production validation and handover.

Workstream

Week 1Week 2Week 3Week 4Week 5Week 6

  1. 01Reporting discovery and boundary set and boundary definition.Week 1
  2. 02Installation and supplier assessment.Week 1, Week 2
  3. 03Boundary, method and template mapping and rule mapping.Week 1, Week 2
  4. 04Return ingestion and normalisation.Week 2
  5. 05Collection logic and evidence binding.Week 2, Week 3
  6. 06Confidence scoring and gap routing.Week 3
  7. 07Sustainability lead approval.Week 3, Week 4
  8. 08Reporting-system integration.Week 5
  9. 09Boundary and method cases.Week 4, Week 5
  10. 10Guardrails and return controls.Week 4
  11. 11Pack-trail instrumentation.Week 5, Week 6
  12. 12Deployment, documentation and Agent Care handover.Week 6

12 workstreams · 6 weeks · bar shows the weeks a workstream is active — several run in parallel

Final scope and sequence confirmed in discovery

Engagement tiers

What each tier includes

Rows are the capabilities named in each tier's scope. Higher tiers include everything below them.

Capability✓ in scope · — not at this tierPilotOne installation, one goodProductionProduction reporting systemsAdvancedMultiple sites / schemes
Introduced at Pilot
Collection to your boundary and rules✓✓✓
Lead approval✓✓✓
Supplier-return baseline✓✓✓
Introduced at Production
Reporting by installation—✓✓
Approval workflow in your systems—✓✓
Approved write-back—✓✓
Energy-and-process data integration—✓✓
Introduced at Advanced
Multiple schemes and boundaries——✓
Multi-stage reporting approvals——✓
High supplier volume——✓
Multi-scheme reporting controls——✓
Build priceFrom $5,000From $8,000Custom quote
Final build price
Confirmed after discovery based on integrations, workflow complexity, transaction volume, approval controls and deployment requirements.
Separate from build
Build pricing is separate from recurring Agent Care, which covers managed monitoring, evaluations, incidents and verified improvements after launch.

What we need from you

What you bring, and what we build with it

Each input maps to a piece of build scope and a week in the delivery timeline.

  1. 01Your installation list and product routes

    Return ingestion and boundary mapping

    Week 1
  2. 02Representative supplier returns

    Collection baseline and evidence binding

    Week 2
  3. 03Your monitoring plan and method rules

    Boundary, method and template mapping

    Week 1
  4. 04Access to relevant APIs, feeds or exports

    Installation and supplier assessment, then integration setup

    Week 2
  5. 05Figures you would not want verified

    Verification cases and the evaluation suite

    Week 4
  6. 06What no emissions figure may hide

    Confidence scoring, gap routing, guardrails and return controls

    Week 3
  7. 07A named sustainability lead to approve

    Lead approval workflow, then pilot and production validation

    Weeks 5–6

Nothing else is required

Deployment, documentation and Agent Care handover are ours.

Delivery timeline

Four phases across six weeks

The bands follow the data-collection season, which is why the fifth week carries both.

Phase

W1

W2

W3

W4

W5

W6

  1. DiscoveryW1
  2. BuildW2 – W3
  3. EvaluateW4 – W5
  4. Pilot & LaunchW5 – W6

Week focus

W1Reporting discovery, method mapping and the automation boundary

W2Installation integration and the collection baseline

W3Collection workflow, confidence logic and approval controls

W4Evaluation suite, boundary and method checks and failure-mode testing

W5Supplier integration, pilot returns and targeted corrections

W6One reporting year assembled under the sustainability lead, then handover

Reading the band
Each band covers only the weeks its work is named in. The week 5 overlap is real, not padding.
At the end of W6
Validation closes on live packs and Agent Care picks up monitoring.
Duration
Six-week plan shown · typical delivery 4–6 weeks depending on scope confirmed in discovery.

Next step · Manufacturing AI agent

Build an emissions-data agent around the pack your importer declares from.

Show us your installations, your EU customers and who signs the pack. The declarant who files is your importer, established in the Union; what you owe is contractual, owed to them.

Typical delivery
4–6 weeks
Deployment
Your ERP and meters
Lead approval
Pre-declaration
After launch
Agent Care available

Nestack Agents · CBAM & value-chain data

AGT-MFG-22 · Agent Care available after launch

Build an emissions-data agent

Four questions so the call starts from your actual setup — then pick a time that suits you.

About you
Your reporting

No obligation. We’ll map the workflow, name the automation boundary and tell you if an agent is the wrong answer.