Medical devicesInside your design controlsRobotics engineering

Robotics Engineering for Medical Devices

Add engineering capacity for one part of a medical device.

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Tell us the device's intended use and the subsystem or test you need help with; you need no drawings or patient information at this stage.

Add engineering capacity for one part of a medical device: a mechanism, an embedded motion or sensing controller, a verification rig or a production test fixture. Nestack works to your requirements and review gates, tests on the bench, and hands back drawings, source, test records and open issues for your design history. You remain the manufacturer, with every regulatory, clinical and release decision.

Explore engineering packages

Who this page is for

What are you working on?

Intended use comes first. Device status and class follow from the manufacturer's intended use. We ask for it, with your view of risk class and markets, but do not decide them; while they are open, work stays at feasibility.

Discuss a project for device development and sustaining teams

Who signs off each decision

Did it meet the agreed bench criteria? Does it meet design inputs and user needs? Class, licences, foreign submissions? May it be used on people or sold?

Intended use sets the route; your procedures set the rules.

Bench acceptance
Your technical lead with ours: did the prototype or rig meet the agreed bench criteria?
Design verification and validation
Does the device meet its design inputs and user needs? Your design authority, under your quality system.
Regulatory pathway
Class, licences, foreign submissions? Your regulatory owner.
Clinical use and release
May it be used on people or sold? Your organisation and its qualified functions.

Where this page stops: hospital and clinical-lab operations such as delivery and logistics sit on our Healthcare robotics page; research-lab automation and unregulated instruments on Biotechnology; drug manufacturing, filling and packaging lines on Pharmaceuticals; general production cells on Manufacturing. Product Manufacturing handles non-medical products, DFM and handover to production; Electronics covers board-level test; clinical and digital-health software sits with our Healthcare software services.

Illustrative scopes

Four device engineering tasks, each bench-only and bounded

These illustrative scopes are starting points for discussion, not completed Nestack client engagements.

A of D
Illustrative scope

Mechanism bench prototype

Your challenge
Test a drive, stage, pump drive or latch against draft design inputs.
Possible scope
Concepts, CAD and a non-patient-contacting prototype; test plan agreed at your review.
You receive
Trade study, CAD, BOM, prototype, test report, open risks for your risk file.
Acceptance
Repeatability, force or torque range, cycles without failure, noise or temperature rise, each with sample size and uncertainty. Boundary: engineering evidence only, not design verification or clinical evidence.
Discuss a Device Engineering Task

Feasibility and programme economics

Check whether a jig, a bought system or your own team is the better answer

A Device Subsystem Feasibility Assessment starts from your design inputs for one subsystem or test, its interfaces and how you test it today. You receive clarified requirements with gaps marked as proposals, two or three concepts, a bench test plan your reviewers can amend, risks worded for your risk file, and a recommendation to prototype, simplify or stop. A manual jig with a clear instruction sheet is sometimes the right result. Device programmes run in bursts between long regulatory waits, so match engineer time to those phases; a fixture pays back only through the test volume you expect.

01
Improve today's method
Would a revised procedure, gauge or manual jig do?
02
Buy
Does a commercial test system or module meet the method, data and calibration needs?
03
Adapt
Can a stock stage, drive or instrument be modified and documented?
04
Integrate
Is the gap an interface between modules you already own?
05
Build
Which uncertainty can only a bespoke prototype or rig answer?
06
Specialist firm
Does the work need a supplier with a certified quality system?

Count full cost against your current route

  • Engineering hours
  • Materials
  • Calibration
  • Documentation
  • Supplier qualification
  • Review effort
  • Rework
  • Training
Discuss a Device Engineering Task

Looking for clinical or digital-health software instead?See Healthcare Industry

Engineering packages

Seven packages, each ending in reviewable design outputs

Before quoting, we confirm whether outputs are engineering prototypes or controlled design outputs, which of your procedures apply, who approves, and how changes are tracked. A package touching a gated area waits for a qualified owner.

  • Feasibility and architecture study

    • Requirements
    • Concepts
    • Test plan
    • Risks
    • Recommendation
  • Mechanism and mechanical design

    • CAD
    • Tolerances
    • BOM
    • Bench prototypes of non-patient-contacting mechanisms
  • Embedded control and electronics prototyping

    • Prototype boards
    • Non-production firmware for defined states and faults
    • Interface specifications
  • Sensing and data capture

    • Sensor selection and mounting
    • Acquisition chain
    • Calibration approach
    • Characterisation with uncertainty
  • Verification rigs and production test fixtures

    • Rigs
    • Fixtures
    • Logging software
    • Qualification evidence
    • Measurement-system studies
  • Subsystem integration and bench testing

    • Interface control documents
    • Integration test plans
    • Anomaly reports
  • Design-history documentation support

    • Traceable outputs
    • Test reports
    • Change records in your templates

Staged delivery and trial design

From design input to handover, with every run traceable

  1. 01
  2. 02
  3. 03
  4. 04
  5. 05

01 Feasibility

Clarify inputs, compare concepts and agree a test plan at a review you chair.

Scroll to advance

Safety, data, IP and site

Bench-only work, protected operators, private designs

Prototypes stay on the bench, powered rigs protect the people who run them, and your designs stay yours.

  • Bench only, by design

    Our prototypes and rigs are for bench evaluation with test articles or phantoms. They are never used on or connected to people or placed in a clinical area; leaving that envelope is your decision, with your qualified team.

  • Every powered rig is machinery

    A rig that clamps, presses, cycles or moves endangers its operators. Each gets a recorded hazard and risk-reduction file, guarding, an emergency stop, a defined stopped state and no restart on power return without an operator command.

  • Rehearse the faults before they matter

    Every test plan covers power loss, sensor fault or drift, encoder slip, communication loss, watchdog reset and over-travel. The prototype must reach a defined state and not move on power return without an authorised command. We agree who can stop a test, how anomalies reach you and how a failed unit is quarantined; deviations return to your review, never settled informally.

  • Work that needs a qualified owner first

    Licensing, patient contact, Class C and D devices, energy-delivering or life-supporting functions, production software, IEC 60601 pre-compliance, surgical and rehabilitation robots, connected-device security and process validation each wait for a named owner on your side or a qualified partner.

  • Firmware and connected prototypes

    Firmware carries source, build instructions and a component list from the first commit. Connected prototypes have default credentials removed, a documented update method and logging, and stay off clinical networks unless your security team approves.

  • Design data, IP and personal data

    Before files move we agree an NDA, repository, access, retention, and ownership of new CAD, code and records versus background and open-source parts. We need no patient data; if clinical data is proposed, we pause and agree de-identified or synthetic data in writing. One customer's designs are never reused for another.

Proof and evidence

Each report states configuration, conditions, sample size, failures and uncertainty

In Development.

  • Mechanical design
  • Embedded control
  • Actuator integration
  • Prototype testing

Further examples are published once the artefacts, results and permissions are approved. Each example states its status.

Nestack Robot Development Programme · Internal R&D

Dedicated engineers

Engineers who work to your procedures, not around them

  • Mechanical design

  • Embedded and controls

  • Systems integration and documentation

  • Test and fixture

  • Technical lead

  1. Share the work package
  2. Review proposed profiles
  3. Interview and decide
  4. Onboard to your procedures

Engineers do not take on regulatory, clinical or release responsibilities for your device.

Handoff and support

Handover to your design team

Outputs are filed in your document system, and you decide what enters your design history file.

Design and code

5 files

  • Versioned CAD
  • BOM with approved alternates
  • Wiring
  • Firmware source and build steps
  • Component list

Test and configuration records

4 files

  • Protocols
  • Raw data
  • Configuration records
  • Open issues

For fixtures

3 files

  • Operating, maintenance and calibration instructions
  • Spares
  • Staff training

Ways to work together

  1. Device Subsystem Feasibility Assessment

    Clarified requirements, two or three concepts, a bench test plan, risks for your risk file and a recommendation to prototype, simplify or stop.

  2. Bench prototype, rig or fixture

    One mechanism, controller, verification rig or production test fixture, tested on the bench to your requirements and review gates.

  3. Dedicated engineers

    Engineers for a defined work package such as a prototype iteration, a rig build or a verification push.

  4. Support after handover

    We agree a period for review questions and how later changes are approved. Maintaining production device software is not offered.

FAQ

Frequently asked questions

Showing 8 of 8 questions

  1. This page covers engineering for a medical device or subsystem, done for the organisation that will be its manufacturer. Hospital logistics, delivery or facility robots belong on our Healthcare robotics page. Research-lab automation and instruments not developed as regulated products sit on our Biotechnology page, and drug manufacturing lines on the Pharmaceuticals page. A lab instrument being developed as a diagnostic device belongs here.

Contact

Tell us the device, the subsystem and the test

A short description is enough. Describe the device's intended use, the subsystem or test and where the programme stands. Drawings and procedures follow after an NDA.

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Open times

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Please do not include patient information, confidential design files or regulatory documents. Read our privacy notice