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Robotics & Medical Device Engineering

Turn healthcare ideas into working prototypes.

Discuss Your Idea or WorkflowHire Dedicated Engineers
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You do not need a finished specification to start a conversation.

Have a device idea, a repetitive task or a prototype that needs improvement? Start with Nestack to assess what is practical, define the engineering scope, and develop and test an agreed prototype or subsystem. Choose a focused project or dedicated engineering support.

Explore Our Capabilities

Healthcare

What are you working on?

Start with a device, an operating challenge or a single task. We will assess the engineering fit, specialist needs and appropriate next step.

Discuss a project for medical-device and equipment teams

Automation with a practical purpose

Which step is repetitive? Where is consistency difficult? What is hard to measure or maintain?

The opportunity starts with the work people do every day. Which step is repetitive? Where is consistency difficult? What is hard to measure or maintain? We use these questions to define an engineering project with clear goals.

Reduce repetitive handling
Manual steps, operator interventions and time spent on a defined task.
Improve repeatability
Variation in positioning, motion or measurement under stated conditions.
Make evidence easier to capture
Completeness and traceability of test records and exceptions.
Improve maintainability
Setup, access, troubleshooting and component-replacement effort.

Benefits are assessed against a baseline and agreed conditions. We do not assume that a custom robot is always the best answer.

Project examples

Projects we can discuss

The following are illustrative scopes, not completed Nestack healthcare case studies. Each starts with a defined problem and a decision about what to build or investigate.

A of E
Illustrative scope

Test a mechanism consistently

Your challenge
Repeating the same operation by hand makes testing slow or inconsistent.
Possible scope
A cycle-test fixture, controls and measurement capture.
You receive
Fixture design, scripts, test method and results.
Evaluate
Agreed cycles, loads, measurements and failure behaviour with your quality team.
Discuss Your Idea or Workflow

Start here

Start with a clear engineering decision

You may know the problem before you know the solution. A focused Workflow & Engineering Feasibility Assessment can help define the task, constraints, interfaces and success measures before a larger build is commissioned.

01
Workflow or system map
Users, equipment, manual steps, interfaces and exceptions.
02
Requirements and constraints
Intended use, environment, data, safety, cleaning and maintenance needs.
03
Options and recommendation
Build, adapt, buy, integrate or use software automation; including a recommendation not to build a custom robot where appropriate.
04
Next-stage scope
Principal risks, specialist input, prototype/pilot plan and an estimate based on the agreed scope.

Options and recommendation

  • Build
  • Adapt
  • Buy
  • Integrate
  • Software automation
Discuss Your Idea or Workflow

Looking to automate scheduling, billing or document workflows instead?See Intelligent Automation

Capabilities

Engineering capabilities

Select a defined subsystem or coordinate multiple disciplines around an agreed prototype. The scope and deliverables are established before development begins.

  • Architecture and feasibility

    Translate requirements into a system plan, component options, interfaces and technical risks.

    • Architecture
    • Feasibility findings
    • Development plan

  • Mechanical and mechatronic design

    Develop mechanisms, housings and actuator assemblies with attention to loads, tolerances, assembly and service access.

    • CAD assemblies
    • Drawings
    • Calculations
    • Bill of materials

  • Embedded electronics and firmware

    Integrate controllers, sensors, communication interfaces and firmware for operation, diagnostics and fault handling.

    • Firmware
    • Interface specifications
    • Schematics and PCB files where scoped

  • Motion control and sensing

    Implement controlled movement using suitable actuators, feedback and defined operating limits.

    • Control software
    • Calibration procedures
    • Measured performance

  • Prototype fabrication and integration

    Bring parts, electronics and software together with documented iterations and integration findings.

    • Prototype
    • Build record
    • Results and limitations

  • Robot software and connectivity

    Develop operator interfaces, device APIs, telemetry and diagnostic tools for agreed platforms.

    • Application software
    • Interface records
    • Deployment instructions

  • Automated test equipment

    Exercise components, capture measurements and assess results against agreed criteria.

    • Test fixture
    • Scripts
    • Reports
    • Operating instructions

  • Design refinement and handoff

    Refine a design for assembly, sourcing, serviceability and the intended manufacturing process.

    • Revised files
    • Assembly/test instructions
    • Handoff records

A measured path from idea to evaluation

Clear milestones. Reviewable engineering.

  1. 01
  2. 02
  3. 03
  4. 04
  5. 05

01 Understand

A scoped requirement and responsibility map.

Define users, workflow, intended use, interfaces and success measures.

Scroll to advance

Quality, safety, security and IP

Designed around the people and systems using it

We agree the quality procedures, records and responsibilities that apply to our scope. Requirements, design decisions and test results stay visible through the project. Regulatory and clinical activities are allocated according to each party's actual role.

  • Workflow, usability and service access

    Start with who uses the equipment, where it operates and what happens during setup, normal use, cleaning and maintenance. These needs inform the interfaces and verification plan. Specialist usability, clinical and reprocessing work is included when the appropriate expertise and responsibilities are agreed.

  • Quality evidence your team can review

    Review requirements, risk controls, design versions, test results and unresolved issues at agreed milestones. Changes remain documented so your team can understand what was built, what was tested and what still needs work.

  • Connected systems and data

    For connected equipment, we agree how data moves, who can access the system, how software is updated and how security issues will be handled. Security requirements, component records and testing can be included in the agreed scope, with specialist assessment where needed.

  • Confidentiality and intellectual property

    Ownership, background technology and third-party licences are defined in the contract. The agreed handoff identifies source files, components and permitted use. Confidential material is exchanged through approved channels, with an NDA where agreed.

Our work

Engineering evidence, clearly presented

In Development.

  • Mechanical design
  • Embedded control
  • Actuator integration
  • Prototype testing

Further examples are published once the artefacts, results and permissions are approved. Each example states its status.

Nestack Robot Development Programme · Internal R&D

Hire dedicated engineers or a focused team

Extend your team with dedicated engineering expertise

  • Mechanical & Mechatronics Engineers

  • Embedded Hardware & Firmware Engineers

  • Robotics Software & Controls Engineers

  • Test & Verification Engineers

  • Technical Leads

  1. Share the need
  2. Review proposed profiles
  3. Interview and select
  4. Onboard
Discuss Dedicated Engineers

For healthcare projects, profiles are matched to the device, quality and documentation requirements. General robotics experience does not replace specialist medical-device experience where it is needed.

Handoff and support

Usable deliverables, with support agreed upfront

The handoff is defined at the start so your team can review the work and continue development.

Design and build

5 files

  • Editable CAD
  • Drawings
  • Electronics files
  • Bill of materials
  • Assembly instructions

Software and interfaces

4 files

  • Source code
  • Build/​configuration instructions
  • Interfaces
  • Dependency records

Engineering evidence

5 files

  • Requirements
  • Test procedures/​results
  • Versions
  • Deviations
  • Open issues

Operating knowledge

5 files

  • Setup
  • Calibration
  • Troubleshooting
  • Maintenance
  • Training material

Choose an engagement that fits the decision

  1. Workflow / feasibility assessment

    Clarify the problem, options, risk and next-stage scope.

  2. Defined engineering project

    Deliver a mechanism, subsystem, prototype or fixture against agreed milestones.

  3. Dedicated engineering support

    Add verified skills within an agreed management and review structure.

  4. Continuing engineering support

    Handle agreed revisions, issues, obsolescence and maintenance.

FAQ

Frequently asked questions

Showing 12 of 12 questions

  1. Yes. Describe the task, users and challenge you want to address. An initial discussion can establish fit and whether a feasibility assessment is the right next step. A finished specification is not needed for an enquiry.

Contact

What would you like to build or improve?

Tell us about your idea, equipment or workflow. You do not need to choose a technology first. We will review the engineering fit, clarify what you need and discuss a practical next step.

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Open times

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Please do not include patient information or confidential design details. Privacy notice