Sec 01 · OverviewManaged AI Agent Operations · Manufacturing
Your manufacturing AI agents,
run like production systems.
Nestack Agent Care operates the AI agents behind your production and quality, equipment and energy, supply chain and product, and compliance reporting. We watch every run, from production planning to quality inspection and supplier quality, so a passed defect or a wrong origin declaration is caught before it becomes scrap, downtime, or a penalty.
- Failure modes catalogued
- 157
- Agent playbooks
- 15
- Enterprise critical SLA
- 30 min
- Continuous agent operations
- 24/7
PlaybooksSection 02
Pick your agent
Choose from 15 manufacturing agent playbooks to see what each agent does, where it can fail, and how we keep it reliable, compliant, secure, and production-ready.
Sequence orders across lines and work centres against capacity, material and due dates, re-plan when something breaks and show the trade-off — a planner commits the schedule, and the agent releases nothing.
Open Production-planning agents7 failure modes
Present candidate defects with the evidence, compare a part against the control plan and the current drawing revision, assemble the inspection record and route suspect parts — a qualified person dispositions.
Open Quality-inspection copilots7 failure modes
Turn demand into requisitions and draft orders against live agreements, chase acknowledgements and dates, expedite shortages and reconcile receipts to invoices — a buyer with delegated authority commits the spend.
Open Procurement & supplier agents7 failure modes
Reconcile stop signals with operator reason codes, group recurring stops, assemble the evidence around an event and propose candidate factors — an engineer establishes the cause and owns the countermeasure.
Open Downtime root-cause agents7 failure modes
Meter and disaggregate plant consumption by asset, find idle load, leaks and peak exposure, and propose reductions with the evidence and the process risk named — an engineer decides, and the agent moves no setpoint.
Open Energy-optimization agents7 failure modes
Match a claim to the unit that was built, read coverage against the policy in force, group repeat failures and route safety signals — a warranty administrator decides coverage and cause.
Open Warranty & claims-triage agents7 failure modes
Propose HTS classifications, assemble the origin evidence each legal test needs and track duty exposure as rates move, and hold every part for the named trade-compliance manager who approves it.
Open Trade, tariff & country-of-origin agents7 failure modes
Assemble the PPAP package against your customer's own requirements, hold the APQP gates, alert clocks and concern deadlines in one state, and stop at the warrant — a named official signs it.
Open Supplier-quality agents (PPAP & corrective action)7 failure modes
When a gauge comes back out of tolerance, assemble the product it measured since the last known-good calibration, mark where the usage record is thin, and hold the scope for a quality engineer.
Open Calibration & metrology agents7 failure modes
Collect and keep supplier declarations current, screen the bill of materials against the lists in force, chase what is missing, and assemble the pack a named compliance officer signs.
Open Product-compliance & material-declaration agents7 failure modes
Assemble the deviation log and the release calculation from the records already on site, mark what the evidence does not cover, and hold the package for the Responsible Official who certifies it.
Open Environmental permit & release-reporting agents7 failure modes
Carry a change through review, then check whether the same revision and effectivity are live in the ERP routing, the MES work instruction and the supplier portal — and flag where they are not.
Open Engineering-change & configuration agents7 failure modes
Watch the parts on your bills of material rather than the notices you were sent, size the last-time-buy exposure behind each one, and hold the disposition for your engineering authority to sign.
Open Obsolescence & counterfeit-control agents7 failure modes
Maintain as-built genealogy from the records your plants already write, assemble the smallest population the evidence will defend, and hold it for the named person who decides scope.
Open Production-genealogy & recall-scoping agents7 failure modes
Collect the installation and embedded-emissions data your EU importer's declaration rests on, chase the returns, check each method against the last cycle, and hold the pack for your sustainability lead.
Open CBAM & value-chain emissions agents7 failure modes
Regulatory map
The rules your manufacturing agents answer to
Every failure mode in the Manufacturing playbook is mapped to the rule it could breach. These are the 16 regulatory areas we watch, each with its citation.
- 01Lockout/tagout & confined space29 CFR 1910.147 · 29 CFR 1910.1462 failure modes
- 02Process safety & management of change29 CFR 1910.119 · 40 CFR 68.751 failure mode
- 03Injury & incident recording29 CFR 1904.29 · 29 CFR 1904.35 · 40 CFR 68.819 failure modes
- 04Quality system records21 CFR 820.10 · 21 CFR 820.35 · 21 CFR 11.109 failure modes
- 05Recalls & defect reporting49 U.S.C. 30118(c) · 16 CFR 1115.12 · 10 CFR 21.219 failure modes
- 06Training, language & hazard communication29 CFR 1910.132(d) · 1926.1207 · 1910.1200(g)4 failure modes
Sec 03 · Procedures
Onboard → Observe → Respond → Improve → Verify
We instrument your agents, watch them around the clock, turn incidents into fixes, verify that improvements hold, and deliver a monthly audit-ready scorecard your board or regulator can read.
When an agent misbehaves, nobody improvises — the crew flies the procedure.
Agent incident response
Applies: SEV-1 / SEV-2 / SEV-3
DetectEP-1
An alert, failed evaluation, guardrail event or human reviewer identifies a risky session. The case is acknowledged according to the applicable response target.
ContainEP-2Memory item
For a SEV-1 incident, pause the affected workflow, restrict the risky tool or move the agent into an agreed safe mode before full diagnosis. Containment authority is established during onboarding.
DiagnoseEP-3
Correlate the goal, retrieval, plan, workflow, task, tool, LLM, evaluation and guardrail records; identify the affected slice, classify the failure mode, and locate the earliest critical decision that caused the issue.
RemediateEP-4
Apply the relevant runbook and correct the affected prompt, workflow, tool configuration, data source or guardrail. Link the change to the originating evidence and verify the affected slice through targeted output, step or trajectory evaluations before restoring autonomy.
NotifyEP-5
Notify the client according to the agreed communication target. SEV-1 updates include affected agents, impacted sessions, containment status, probable source and next action.
LearnEP-6
Complete the post-incident review within five business days. Close the incident only after the failure mode, corrective action and verification evidence are recorded, and the relevant evaluation case, guardrail or runbook has been updated.
Nestack Agent Care contains the immediate risk, identifies the failed operational layer, verifies the corrective action, and converts the incident into reusable evidence for future monitoring and evaluation.
AI Agent Care pricing, made simple
Per agent. Per month. Pay only for the AI agents actively running in production.
Agent Care
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